Outerwear

Outerwear & Jackets

Technical shells, insulated jackets and varsity outerwear with sealed-seam and quilted construction.

Overview

Technical shells, insulated jackets and varsity outerwear with sealed-seam and quilted construction.

Outerwear is the hardest category to get right and the strongest test of a factory. We build softshell, hardshell, puffer and varsity constructions with taped seams, storm flaps, articulated sleeves and quality hardware — and we pattern for layering rather than scaling a tee block upward.

Worth knowing

A jacket pattern has to allow for what goes under it. We ask what your customer wears beneath the shell before we cut the first sample.

Outerwear & Jackets manufacturing 8 product lines
Product Lines

What we build in this category

Select any line to see how we build it — fabric, construction, options and decoration. Every one is made to order, and these specs are starting points rather than limits.

Puffer & Down Jackets — Outerwear & Jackets manufactured by Yousaf Core

Puffer & Down Jackets

Baffle or quilted; synthetic or down fill

Baffle and quilted constructions with synthetic or down fill, specified by fill weight and baffle pattern rather than by a vague warmth claim. Ultrasonic quilting is available where a stitch-free face is wanted.

Fabric
Nylon ripstop or quilted nylon shell; synthetic or down fill
Construction
Baffle-box or stitch-through quilting, ultrasonic option, taped seams
Options
Hooded or collar, fill weight to spec, packable, contrast lining
Decoration
Embroidery on non-fill panels, heat transfer, woven patch
Fabrics

Base fabrics we run for outerwear

These are our usual starting points. If you have a performance target — GSM, stretch recovery, wicking, opacity — give us that instead and we will source to it.

3-Layer Softshell Nylon Ripstop PU-Coated Poly Melton Wool Sherpa Fleece Quilted Nylon
Construction & Decoration

Techniques available

Combine as many as the design needs. Decoration is specified on the tech pack and proofed on the sample before bulk.

Seam taping Ultrasonic quilting Laser perforation Reflective transfer Leather patching Chain-stitch lettering
Next Step

Ordering outerwear

Send us four things and we can quote properly: the product, the quantity, your fabric or performance preference, and your deadline.

01

Brief & Tech Pack

Share a sketch, a sample garment or a full tech pack. We translate it into a production-ready spec sheet with measurements, fabric call-outs, trim list and print placement.

02

Fabric & Trim Sourcing

We source and lab-dip to your colour reference, then send physical swatches for approval before any bulk fabric is committed.

03

Pattern & Sampling

First pattern, fit sample, and as many revisions as the fit needs — typically 10 to 15 days to a sample in your hands. Nothing moves to bulk until you sign off a sealed sample.

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Start a Project

Tell us what you want made.

Send your product, target quantity and deadline. We will come back with fabric options, a construction plan and the next step — no obligation, no sales sequence.

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